Vulcan Hot Water System Troubleshooting

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Vulcan's reputation for affordability and reliability makes it a popular choice among homeowners looking for gas and electric hot water solutions. The hot water system's standard warranty of 5 years, coupled with 12 months of parts and service coverage, provides a good level of protection for your investment.


Our team of experienced professionals offers installation, repairs, and servicing of Vulcan hot water systems throughout Greater Adelaide. Vulcan hot water heaters are known for their quality performance and affordability, making them an excellent choice for both homes and businesses. With a variety of sizes available in both electric and gas models, there is a Vulcan system suitable for every need.

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Vulcan Hot Water System Troubleshooting Guide & FAQ


Vulcan hot water systems are known for their reliability and efficiency, but like any appliance, questions can arise regarding their operation, maintenance, and troubleshooting. Here are some common problems and their fixes.

Vulcan Hot Water System - No Hot Water

If you are experiencing no hot water from your Vulcan Hot Water System, approach the situation systematically to diagnose and, hopefully, resolve the issue. Here are some steps and checks you can perform. Remember, safety first! if you're uncomfortable performing any of these steps or if you're dealing with a gas system and smell gas, contact your local Adelaide plumber.


For Vulcan Electric Hot Water Systems


  • Check the Power Supply: Ensure that the hot water system is plugged in and the circuit breaker hasn't tripped. If the breaker has tripped, reset it and check if the system starts heating.
  • Inspect the Thermostat: The thermostat controls the temperature of the water. If it's set too low, increase it slightly. If there's no change, the thermostat may be faulty and need replacement.
  • Heating Element: The heating element might have burned out. This requires checking the element with a multimeter to confirm continuity. If it's faulty, it will need replacing.
  • Reset Button: Some models have a high-temperature cutoff reset button, usually located on the upper thermostat. Press the reset button and check if the system starts working.


For Vulcan Gas Hot Water Systems


  • Check the Gas Supply: Make sure the gas valve to the hot water system is open and there's a supply of gas. If other gas appliances are working, the issue is likely with the hot water system itself.
  • Pilot Light: Check if the pilot light is out. If it is, follow the manufacturer's instructions to relight it. If it doesn't stay lit, the thermocouple might be faulty, or there could be a blockage in the pilot tube. How to ignite a pilot light on a gas water heater...
  • Gas Valve and Thermostat: A malfunctioning gas valve or thermostat can prevent the water from heating. These components should be checked by a professional.
  • Ventilation: Ensure there's no blockage in the vent or flue, as this could affect the operation of gas models.


General Tips


  • Sediment Build-Up: In both gas and electric models, sediment build-up in the tank can insulate the water from the heat source, preventing proper heating. Draining and flushing the tank can help.
  • Pressure Relief Valve: Check the pressure relief valve for signs of leaks or malfunction. Though not directly related to heating, it's crucial for safety and proper system operation.
  • Professional Help: If the above steps don't resolve the issue, or if you're unsure about performing any of them, it's best to contact a professional plumber or a Vulcan-authorized service provider. Hot water systems involve high temperatures, high pressure, and, in the case of gas models, combustible fuel, making safety paramount.


In many cases, the problem might be simple, such as a tripped circuit breaker or an extinguished pilot light. However, if the problem is more complex, professional help will ensure your hot water system is repaired safely and correctly. Contact our plumbing team in Adelaide for 24/7 assistance.


Vulcan Hot Water System - Water too Hot or too Cold

Water temperature issues in a hot water system can be frustrating, whether it's inconsistent temperatures or water that's either too hot or too cold. 


Inconsistent Water Temperature


  • Malfunctioning Thermostat: The thermostat regulates the water temperature. If temperatures fluctuate, the thermostat may not be accurately gauging or controlling the temperature. For electric hot water systems, there are usually two thermostats (upper and lower), and both should be checked for proper operation. A faulty thermostat may require resetting or replacement.
  • Broken Dip Tube: The dip tube carries cold water to the bottom of the tank for heating. If it's broken or cracked, cold water might mix with hot water at the top, leading to inconsistent temperatures. Check the condition of the dip tube. If it's damaged, replacing the dip tube is necessary. This involves draining the tank and removing the cold water supply line to access the dip tube.


Too Hot or Too Cold Water


  • Adjust the Thermostat Settings: The first step is to adjust the thermostat to a higher setting if the water is too cold or a lower setting if the water is too hot. Wait a few hours to allow the temperature to stabilize, then check the water temperature again. The Environmental Protection Agency (EPA) recommends setting the thermostat at 120°F (49°C) for a balance of energy efficiency and safety.
  • Faulty Thermostat: If adjusting the thermostat doesn't resolve the issue, the thermostat itself might be faulty and unable to properly regulate the water temperature. Testing the thermostat with a multimeter can confirm its condition. Replacing a faulty thermostat involves disconnecting power (for electric systems) or shutting off the gas (for gas systems), removing the access panel, and replacing the thermostat unit.


Additional Tips


  • Regular Maintenance: Regular flushing of the tank can prevent sediment build-up, which can affect water temperature consistency. Annually draining a few gallons from the tank via the drain valve can help maintain system efficiency.
  • Insulation: Properly insulating hot water pipes can help maintain water temperature as it moves through your home, reducing temperature fluctuations.



Remember, performing plumbing work on an electric or gas hot water system can put you in danger. Professional help is the best way to ensure your safety and the longevity of your hot water system. 

Vulcan Hot Water Systems Installations and Repairs in Adelaide

Call (08) 8261 0165

Vulcan Hot Water System - FAQ

Vulcan hot water systems are known for their reliability and efficiency, but like any appliance, questions can arise regarding their operation, maintenance, and troubleshooting. Here are some frequently asked questions (FAQs) about Vulcan hot water systems:

  • How can I adjust the temperature of my Vulcan hot water system?

    To adjust the temperature, locate the thermostat on your system. For electric models, this is usually behind an access panel on the side of the tank. For gas models, the control may be part of the gas valve. Adjust the dial to your preferred setting. Remember, the recommended safe temperature is around 60°C to prevent scalding and control bacteria growth.

  • Why is my Vulcan hot water system not producing enough hot water?

    Several factors can cause this issue, including a malfunctioning thermostat, a broken heating element (in electric models), a faulty gas valve (in gas models), or sediment build-up in the tank reducing efficiency. Check the thermostat settings first and then investigate for other issues.

  • What maintenance does my Vulcan hot water system need?

     Regular maintenance includes checking for leaks, ensuring the pressure relief valve functions correctly, and flushing the tank annually to remove sediment build-up. It’s also wise to have a professional inspect and service your system every few years, especially the heating components and anodes.

  • How do I relight the pilot light on my Vulcan gas hot water system?

    First, ensure the gas supply is turned on. Locate the pilot light access and follow the instructions usually placed on the tank for lighting the pilot. This typically involves turning the gas knob to the "pilot" setting, pressing down to start the gas flow, and then using a lighter or ignition button to light the pilot. If the pilot light doesn’t stay lit, there might be an issue with the thermocouple or gas supply. Step-by-step guide on how to ignite pilot light...

  • How long should my Vulcan hot water system last?

    The lifespan of a Vulcan hot water system can vary depending on the model, usage, and maintenance. Generally, a well-maintained system can last between 10 to 15 years. Regular maintenance and timely repairs can extend this lifespan.

  • What should I do if my Vulcan hot water system leaks?

    If you notice your hot water system leaking, it’s important to determine the source of the leak. If it’s from a valve, the valve may need replacing. If the tank itself is leaking, this usually indicates a serious problem, and the system may need to be replaced. In either case, it’s best to consult with a professional plumber for a proper assessment and repair. 

    Hot Water System is leaking. What to do...

  • What warranty does Vulcan offer on its hot water systems?

    Warranty terms can vary depending on the model and the date of purchase. Typically, Vulcan offers a warranty covering the cylinder for a set number of years against faults in materials and workmanship. It’s important to review your specific warranty documents for detailed information.

Vulcan Hot Water Systems Installations and Repairs in Adelaide

Call (08) 8261 0165

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